Rock Products

JUL 2015

Rock Products is the aggregates industry's leading source for market analysis and technology solutions, delivering critical content focusing on aggregates-processing equipment; operational efficiencies; management best practices; comprehensive market

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32 • ROCK products • July 2015 EQUIPMENT & TECHNOLOGY LOADING & HAULING Cat C Series Artics Feature Improved Cycle Times and More T he new Cat 735C, 740C EJ and 745C articulated trucks build on the proven performance, reliability and durability of their B Series predecessors with significant new features, according to the company. The trucks were intro- duced to the trade press at a May 2015 media event in Tinaja Hills, Calif. These include engines that meet U.S. EPA Tier 4 Final/EU Stage IV emission stan- dards, new transmissions with expand- ed electronic control, automatic traction control, automatic retarder control, hill assist and waiting brake systems, and an optional payload weighing system – all aimed at delivering lower costs per ton by reducing cycle times, saving fuel and easing the operator's work load. Rated payload capacities for the new models are 36, 42 and 45.2 tons (32.7, 38, and 41 mt), respectively, with all models replacing their B Series prede- cessors. The new 745C's 1.7-ton (1.5 mt) capacity increase (compared with the 740B's capacity) combines with its faster cycle times for significant pro- duction gains. The new 740C EJ ejector model, which combines the 745C's tractor with a horizontal-discharge body, provides added versatility and safety in certain operations. The 740C EJ can unload material to uniform depths while trav- eling at speed, potentially reducing the need for on-site spreading equipment, and can discharge the load with added stability in soft underfoot conditions, on side slopes and grades, and in en- vironments where overhead obstruc- tions are present. New Power-Train Efficiency Engines in the new models meet Tier 4 Final/Stage IV emission standards, but are also available in versions meet- ing applicable emission standards for lesser- and non-regulated areas. The 735C's Cat C15 ACERT engine is rated at 452 hp (337 kW) and the C18 ACERT engine in the 740C EJ and 745C is rated at 511 hp (381 kW). Articulated trucks designed for sale in higher regulated territories are equipped with the Cat Clean Emissions Module (CEM). This aftertreatment system includes a diesel particulate filter that can automatically regenerate (remove accumulated soot) without operator intervention or work cycle disruption. The fully integrated Cat CEM also includes a selective catalytic reduction system and diesel exhaust fluid (DEF) tank, with the DEF tank be- ing easily accessed from ground level. The new Cat CX38 High Density Power Shift transmission used in the C Series trucks has nine forward speeds, two reverse speeds, and a number of elec- tronic features that enhance overall performance and productivity: Electronic Clutch Pressure Control, for example, modulates transmis- sion-clutch engagement for smooth shifting and extended component life, and the Advanced Productivity Electronic Control Strategy feature is aimed at optimizing gear selection in all operating situations for efficient performance and fuel economy. Shift Torque Management, combined with the improved Shift Control Logic feature, maintains consistent torque flow though the transmission during gear-range changes, provides automat- ic shift selection tailored to machine operation, and automatically down- shifts for acceleration. Part Throttle Shifting allows shifting at lower engine speeds, resulting in improved fuel ef- ficiency, quieter operation and easier low-speed maneuvering. As the new C Series trucks, with per- manent six-wheel drive, encounter changing terrain and underfoot con- ditions, the Automatic Traction Con- trol feature adjusts the level of en- gagement for the clutch locks in the inter-axle differential and in the three axle differentials. The system makes these adjustments while the machine is moving and does not require opera- tor intervention. The system maintains optimum traction for steady produc- tion, relieves the operator of manually engaging the system, saves fuel by pro- portionally applying the locks based on operating conditions, and does not hinder tight-maneuver steering. Retarding control for the C Series models can now be set to fully au- tomatic, in addition to manual con- trol. In automatic mode, the machine manages retarding through a combi- nation of engine brake, gear selection and service-brake application with- out operator intervention. The auto- matic system is available for both for- ward and reverse operations, and the manual system provides two levels of engagement for more experienced operators. Other features that contribute to the overall efficiency and ease of operation include the Hill Assist system, which facilitates stopping and starting on grades, and the Waiting Brake sys- tem, which temporarily applies the service brakes during pauses in the work cycle, whether waiting at the loading or dumping site or delays from site congestion. Caterpillar,

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